Overall 5 years experience in all phase of manufacturing services, including assembly and product development. Excellent communication, problem-solving and expediting skills. I am self-motivated and able to handle critical issues in a timely manner.
• Plant layout preparation
• Lighting Specification, Al Extrusion, PDC, GDC, and energy consumption.
• Implemented – 32 KAIZEN (Continues improvement) activities in Shop floor.
• Lean manufacturing, innovation, CAPA, 5S, Kaizen, modern testing techniques and operation oversight experience
Developed new products in lighting.
• Maintain the work procedure as per ISO 9001-2008 and Initiative role in ESD protection.
• Establishment of JIT Manufacturing system for the application of, Single piece flow, SMED, TPM, 5S, Kaizen and
Lean manufacturing.
• Have good Interpersonal relationship with Internal & External Customers
• Hands on experience in establishment of Production Processes and Cycle time study
• Operating SAP as an end user to, generate MIS and Production confirmation.
• Negotiate the Production norms with the Union representatives and settlement of agreement.
• Development & introduction of Tooling, Jigs, Fixtures, and gauges
• Establishment of quality system TS-16949 and six sigma.
• CCTV installation and controls.
• Establishment of APQP to develop a product in the industry.
• Vendor development for NPD projects.
• SOP and process documentation are maintaining.
• Ensure Minimum Manpower to achieve the target.
• Ensure shop floor discipline and reduced absenteeism 47% and productivity 35% with strategies.
• Implementing SOP process in the shop floor.
• Cost reduction in product 17%, which lead to 13% of productivity.
• Organizing plant start-up and shut-down schedules to ensure minimum loss of production time and profits;
• Developing jigs, fixtures, and gauges. To increases in machining load by 52%.
• Achieved 455 Days Accident-free assembly by giving classroom training.
• Introducing a new type of carton boxes to increase packing efficiency as 52%.
• BOM creation and re-validation for smooth operation
• Re-validate the Existing Product’s Quality.
• Provide FMEA step-by-step approach for identifying all possible failures in the design and assembly process
• In the continuous improvement in the product. More than 50 kaizens are implemented.
• Adhere to 5S, Six Sigma, PPAP (Part Production Approval Process)
• Maintain Productivity chart, Daily production report, Process Sheet.
• Prepare and Release MIS reports – monthly.
• Ensure consideration of all applicable environmental restrictions during new product design and introduction
• During the product development, work cross-functionally with Manufacturing Engineering, Manufacturing, Quality,
Finance, Product Management and other team members
• Ready to improve or change the concept proposal in case it doesn’t meet the cost target
• Support product design review and product FMEA
• Define testing plan for qualification in according to the customer and internal specifications