Please turn on your javascript Kirubakar Manohar - Production Manager - Manufacturing - Retail Light Techniques India Ltd - Chennai, India

Summary

Overall 5 years experience in all phase of manufacturing services, including assembly and product development. Excellent communication, problem-solving and expediting skills. I am self-motivated and able to handle critical issues in a timely manner.

Projects

SAP LAB

Experience

Company Logo
Production Manager - Manufacturing
Retail Light Techniques India Ltd
Apr 2015 - Present | Chennai, India

• Plant layout preparation
• Lighting Specification, Al Extrusion, PDC, GDC, and energy consumption.
• Implemented – 32 KAIZEN (Continues improvement) activities in Shop floor.
• Lean manufacturing, innovation, CAPA, 5S, Kaizen, modern testing techniques and operation oversight experience
Developed new products in lighting.
• Maintain the work procedure as per ISO 9001-2008 and Initiative role in ESD protection.
• Establishment of JIT Manufacturing system for the application of, Single piece flow, SMED, TPM, 5S, Kaizen and
Lean manufacturing.
• Have good Interpersonal relationship with Internal & External Customers
• Hands on experience in establishment of Production Processes and Cycle time study
• Operating SAP as an end user to, generate MIS and Production confirmation.
• Negotiate the Production norms with the Union representatives and settlement of agreement.
• Development & introduction of Tooling, Jigs, Fixtures, and gauges
• Establishment of quality system TS-16949 and six sigma.
• CCTV installation and controls.
• Establishment of APQP to develop a product in the industry.
• Vendor development for NPD projects.
• SOP and process documentation are maintaining.

Company Logo
Production Engineer
Retail light techniques India ltd
Jul 2012 - Mar 2015 | Chennai, India

• Ensure Minimum Manpower to achieve the target.
• Ensure shop floor discipline and reduced absenteeism 47% and productivity 35% with strategies.
• Implementing SOP process in the shop floor.
• Cost reduction in product 17%, which lead to 13% of productivity.
• Organizing plant start-up and shut-down schedules to ensure minimum loss of production time and profits;
• Developing jigs, fixtures, and gauges. To increases in machining load by 52%.
• Achieved 455 Days Accident-free assembly by giving classroom training.
• Introducing a new type of carton boxes to increase packing efficiency as 52%.
• BOM creation and re-validation for smooth operation
• Re-validate the Existing Product’s Quality.
• Provide FMEA step-by-step approach for identifying all possible failures in the design and assembly process
• In the continuous improvement in the product. More than 50 kaizens are implemented.
• Adhere to 5S, Six Sigma, PPAP (Part Production Approval Process)
• Maintain Productivity chart, Daily production report, Process Sheet.
• Prepare and Release MIS reports – monthly.
• Ensure consideration of all applicable environmental restrictions during new product design and introduction
• During the product development, work cross-functionally with Manufacturing Engineering, Manufacturing, Quality,
Finance, Product Management and other team members
• Ready to improve or change the concept proposal in case it doesn’t meet the cost target
• Support product design review and product FMEA
• Define testing plan for qualification in according to the customer and internal specifications

Education

St.Joseph college of engineering
Bachelor, Bachelors, Bachelors in Technology, Electrical & Electronic Engineering‎
Electrical, Electronics
Percentage 74%
2012

Skills

Expert APQP
Beginner Delievry Planning
Expert ELV Installation
Expert Handling Assignments
Expert Instruments Drawing
Expert Internet Explorer
Expert Kaizen
Expert Pay Per
Expert PPAP
Expert Window Pitching

Languages

Expert Tamil
Beginner Hindi
Intermediate English