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Over a 16 years of UAE experience in professional field, experienced in various developmental and regular operations of lean manufacturing units (Techno-Productive/ Lean and Continuous Improvement Activities) with the following key competencies.
Experieced as Production Plant Manager with European Manufacturing procedures. Trained to do the workshop facilitations on CIP activities for lean and cost control programme and Inventory control.
Completed ( TTT Sessions (Train The Trainer) ) SEE ONE, DO ONE amp TEACH ONE for Workshop programme from Blackburn, UK for managing CIP operations in plant / Production operations of lean manufacturing plant and Best Manufacturing Practices amp SMEDs.
Experienced in Lean Manager, Continuous Improvement Manager through Value Added Concepts implementations, trained from Porsche Consultancy,
Confident to take over LEAN manufacturing planning, setting up of new lean mfg procedures, taken from TOYOTA manufacturing methods and process improvements of mfg units.
Optimization of working capitals by JIT, and reduction process and techniques on Inventories especially with Value Stream Mapping, Experiences in KANBAN.
Thorough knowledge on CNC Machineries of various kinds, Tools, Equipments handled especially in areas of Automated Production / Fabrication / Assemblies lines.
Sound skills in planning with high degree of professionalism, attentive and self motivated nature. High personal drive amp energy with attention to detail - Results Orientated.
Acquired enough knowledge and fully experienced to observe and monitor the things to provide professional way of process business look after and ensure safe best working practices and care for environment through total compliance with HSE policies.
Excellent knowledge on documentation, correspondences and organizational skills. Prepares reports, analyzes data (OEE and related TPM,5S tools on maintenance, VSM for create value, Value added and Non Value added objectives to avoid MUDA in production areas), and makes recommendations for improving plant operations and solving business-related problems.
Skills in Problem Solving Methods, Knowledge of ISO certified company operation, Awareness on HACCP and Six Sigma procedures.
Technically strong to handle projects and special assignments like market survey project studies, implementation of engineering projects etc.
Well experienced in GCC industrial and local sourcing market as a supply chain functionalities for process and logistics . Well experienced in cost control/reductions methods and its implementation. Excellent negotiation skills.
Position : Production Manager cum CIP Leader.
Duties & Responsibilities ( As Manufacturing Plant Manager):-
Forecasting and demand planning of production.
Production Planning of pre-material in manufacturing,
Inventory controlling based on JIT/iDCM
Manpower planning.
Complete responsibilities of Operation of factory to get the optimized production cost.
Making BETTER LEAD TIME through Takt Time analysis.
Working Closely with Commercial and Finance departments keeping the working capital low.
Controlling and Planning through ERP system.
Monthly production requirement and target attaining responsibilities.
OEE & Time sheet based execution and analysis of improvement KAIZEN,5S Workshops areas and implementations.
Duties & Responsibilities (Continuous Improvement Leader):-
Representing as a Consultant for Operational Excellence within the plant focusing Lean mfg method.
Inventory Control and Cost Reduction Programmes and its monthly reporting. ABC / XYZ Analysis for Inventory Reductions targets
Carrying out Workshops for various improvements possibilities in Operations, Open action list creation and its timely executions.
Conducting daily M4Di meeting for KPI boards, Ensuring TPM standards for reconfirming the equipment reliabilities. Point KAIZEN findings.
5S methodologies & Auditing for a Leading Operating Model. Representing factory for Continuous improvement within the Group. Problems and by 5-why & root cause analysis procedures.
Confident to implement Operational Excellence system in new plants.
Duties & Responsibilities handled:-
Modernization programmes of Extrusion manufacturing plant. Improvement in procedures and specifications of process equipment under safe operating practice.
Review the planned maintenance systems and team structures to provide the best possible service.
Organize the sourcing of parts and equipment that are not held as normal spares stock. Analyse revenue spend to get the best possible value. (VFM).
Optimization of plant equipments and commissioning works as Engineering Manager. Manage engineering contractors of MEP.
Maintains and repairs maintenance shop equipment. Emphasis on planning/scheduling and preventive/predictive maintenance.
Day to Day plant maintenance operations, planning and performance monitoring. Business operations as per the orders and production of forming machines and extrusion process.
Dealing with the new projects and assisting General Manager for budget planning duties,
Ensures local government regulations issued by Ministry of Civil Defense, DEWA relating to the Prevention & Safety are met at all times keeping QHSE procedures.
Implementing new projects and assignments. Relocation of process lines of factory.
Productivity increasing programmes and Business Development Programmes to achieve a cost effective operations. Manage in house and outsourced maintenance assignements and projects, ensuring that they are implemented on time and within budgets.
Ensuring the driving towards planned preventative maintenance. Focuss to eradicate un scheduled breakdown and maintenance. Plan and execute electrical elements of plant minor capex’s.
Ensures that staffs are adequately trained, equipped, and motivated to accomplish in a safe, timely, and cost-effective manner.
Control all purchases of spares for factory to within the budgets laid. Monitors sufficient inventories of spare parts, maintenance supplies, and equipment and initiates reordering whenever necessary.
To deliver cost savings through projects such as automation and the development of alternative suppliers of spare parts.
To manage and control third party maintenance activity and contracts of service equipment such as Chillers, Forklift, HVAC’s, Compressors etc for effective plant operation.
Responsibilities : -
Electronics Maintenance supportive services for the factory.
Commissioning & trouble shooting of Siemens Master Drives and others.
Working knowledge on power systems.
Reviews the operation of plant equipment and systems constantly, to minimize unplanned downtime, anticipate solve problems in a timely manner, and to identify opportunities for improvement.
Drive the breakdown maintenance to zero and hence minimise the downtime of the lines, ensuring the productivity.
